Frozen Dessert Manufacturing Challenges – Tayana Solutions (2024)

Ice cream is one of the most popular treats worldwide. 2014 data showed it was purchased by Americans an average of 5.6 times per month. It represents a significant part of the ice cream and frozen dessert manufacturing industry in the United States, including the production, distribution, and retail sales of ice cream and frozen desserts. However, ice cream manufacturing in the U.S. varies in styles, flavors, and production volumes from other countries.

Ice cream sales are increasing in Western Europe, as it is now considered a healthier snack than starchy crackers and crisps. This trend is highlighted in Euromonitor International’s latest report on the European ice cream and frozen desserts sector, which found that per capita consumption of ice cream has risen by over 15% since 2008 in the five most significant ice cream-consuming countries.

Despite the rising popularity, the industry faces several challenges that create an adverse impact on end-product quality. So, what are these challenges that we can overcome to improve ice cream manufacturing?

Challenges

The ice cream and frozen dessert manufacturing industry faces some challenges, but there are many growth opportunities. Here are the top three challenges we’re facing:

High costs of ingredients

Whether you’re making gelato, sorbet, custard, or traditional ice cream, the basic building blocks of your product aren’t cheap. Milk and cream, fruit purees and juices, sugar—all these ingredients can get expensive quickly. And if you’re not sourcing them from local suppliers—which helps keep your costs down—you have to contend with fluctuating prices on the world market.

Rising competition

The ice cream industry is one of the few people think is recession-proof. Despite fluctuations in the economy and changes in consumer spending habits, people always want to treat themselves to something sweet after a long day at work or on a hot summer day.

But it’s also one of the most competitive industries around: new flavors and trendy dessert innovations mean that consumers have more choices than ever. That means you’ve got to step up your game!

Staying fresh with innovation

Even though ice cream is an age-old treat, consumers still expect new flavors and exciting innovations to keep their brand visible.

Change in Audience demographics

One of the most significant changes facing the industry is a change in audience demographics. Ice cream’s traditional audience is children and teenagers looking for a tasty treat after school or on the weekends. But as these populations grow older, they change their tastes and health concerns. “The U.S. ice cream market has been relatively resilient in shifting consumer tastes and the recession, but the industry has encountered some serious challenges lately.”

Automation

Another challenge is keeping up with advancements in technology. Companies that can’t afford to update their equipment miss opportunities for efficiency and automation. Some of these challenges include a drought that affected the supply of milk and cream (key ingredients) and increased food prices due to extreme weather events around the world. The industry also experiences cyclicality—during warmer months, more consumers buy ice cream than during colder months.

Future Trends

The global consumption of ice cream and frozen desserts has been steadily increasing over the last few years, with frozen desserts especially being a growing market. As of 2018, the global ice cream and frozen dessert manufacturing industry has an estimated value of $270 billion.

With this growth in sales comes new trends and emerging markets that have developed in the industry. Here are three future trends we can expect to see in the ice cream and frozen dessert manufacturing industry:

  1. The development of alternative ingredients like oat milk and cashew milk to replace dairy-based ingredients
  2. The emergence of super-premium ice creams with high-quality ingredients (including alcohol) and artisanal flavours
  3. The use of natural sweeteners rather than artificial ones
Conclusion

In the dynamic landscape of the frozen food industry, ERP systems play a pivotal role in streamlining operations and enhancing efficiency. Tailored ERP solutions for this sector seamlessly integrate production, inventory management, and distribution channels. By providing real-time insights into demand forecasting and production scheduling, these systems enable companies to optimize resource utilization and minimize wastage.

Frozen Dessert Manufacturing Challenges – Tayana Solutions (1)

Sangeetha Kumaraswamy

Sangeetha brings 20 years of experience in Information Technology which includes Solution architecting, building micro services, research, and evaluation of business applications, integrating apps.

Frozen Dessert Manufacturing Challenges – Tayana Solutions (2024)

FAQs

What is the trend in the frozen dessert industry? ›

It is anticipated to register steady growth, with overall demand rising at a CAGR of 5.4% during the forecast period. The global frozen desserts market review is expected to reach a valuation of US$ 100.1 Billion by the end of 2022, growing at a CAGR of 5.8% from 2022 to 2032.

What are two major factors affecting the texture of frozen desserts? ›

“The fat and the air together greatly influence the ice cream's body,” Ruger pointed out. “Think of fat as the mortar and air cells as the brick. Fat is important in ice cream as it adds the expected richness, body, texture and mouthfeel.”

What is one of the biggest problems for ice cream manufacturers? ›

High costs of ingredients

Whether you're making gelato, sorbet, custard, or traditional ice cream, the basic building blocks of your product aren't cheap. Milk and cream, fruit purees and juices, sugar—all these ingredients can get expensive quickly.

What problems are associated with ice cream? ›

Experts suggest eating any foods that contain added sugar and saturated fat, like ice cream, in a moderate and mindful way. In excess, these foods might displace nutritious choices in your diet and increase the risk of chronic conditions like heart disease, high cholesterol, obesity and diabetes over time.

What are the disadvantages of frozen desserts? ›

It has a lot of saturated fat that will only worsen your heart health, and will also lead to high cholesterol levels. Increased levels of bad or LDL cholesterol are responsible for clogging the arteries. Frozen dessert packaging contains 10.2 per cent vegetable oil and vegetable protein product.

What is a good quality frozen dessert characterized with? ›

A good quality frozen dessert can be characterized by several key factors: Creaminess: A desirable frozen dessert should have a smooth and creamy texture. It should feel rich and velvety on the palate, without any icy or grainy sensations. Flavour: The flavor of a frozen dessert should be well-balanced and pronounced.

What are two reasons why frozen desserts are churned? ›

Churned Frozen Desserts

When the ice cream or sorbet mixture is constantly stirred while freezing, it prevents forming of ice crystals. Stirring breaks crystals, but it also adds air to the mixture and makes it lighter.

What are the 5 C's of dessert? ›

Before her several year stint at The French Laundry and the opening of her own sweet venture, Platine Cookies, Jamie Cantor was taught at the Culinary Institute of America to build a dessert menu around the five C's: chocolate, citrus, coffee, cheese and caramel.

What is Italy's most popular frozen dessert? ›

Gelato is undoubtedly the most famous one. According to the Istituto del Gelato Italiano , the association established in 1991 to protect the quality of this Italian excellence, gelato as we know it today was invented in Florence in the 15th century by the architect Bernardo Buontalenti.

What is the oldest frozen dessert? ›

Faloodeh is one of the earliest known frozen desserts, dating from around 400 BC in Persia.

What is the ice cream challenge? ›

The Ice Cream Challenge allows your students to develop their own ice cream recipe, identify their target audience, create marketing materials for their flavor combination, and learn about the dairy processing industry in their community.

What are the main trends in the ice cream industry? ›

Ice cream🍧 trends are redefining indulgence with bold flavors, sustainable choices, and innovative technology. Stay ahead of the curve on the latest shifts in the ice cream industry, from plant-based delights to digital enhancements that are transforming how we enjoy our favorite frozen treats.

What are the factors affecting the supply of ice cream? ›

Effect on supply

Milk is used in the making of ice cream. If the price of milk goes up, it means that producing ice cream will be more costly. This will reduce the supply for ice cream, causing a leftward shift in the supply curve for ice cream.

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